Process Tanks – Efficient, Reliable, and Custom-Engineered Vessels for Industrial Processes

High-Quality Process Tanks for Mixing, Reaction, Settling, Flashing, Knock-Out, and Degassing Applications

Industrial Process Tanks - Mixing, Reaction, Separation Systems

Introduction

Process Tanks are critical components in chemical, petrochemical, pharmaceutical, and industrial processing systems. These vessels are designed to handle fluid storage, chemical reactions, phase separation, and process optimization under controlled conditions.

At NORDSTONE., we design and manufacture ASME/BIS-compliant Process Tanks engineered for high performance, operational reliability, and long-term durability in demanding industrial environments.

What are Process Tanks?

Process tanks are purpose-built vessels designed to perform specific industrial functions such as mixing, reaction, settling, flashing, gas-liquid separation, and degassing. Proper tank design ensures product quality, safety, energy efficiency, and consistent plant operation.

Core process functions include:

  • Homogeneous mixing and blending of chemicals and solutions
  • Controlled chemical reactions under precise conditions
  • Solid-liquid and vapor-liquid separation for purification
  • Degassing and pressure stabilization in process streams
  • Temperature and pressure control for sensitive processes
  • Batch and continuous processing capabilities
  • Integration with automation and control systems

Our process tanks are custom-engineered to meet specific process requirements, ensuring optimal performance, safety, and compliance with industry standards.

Types of Process Tanks

Mixing Tank

  • Homogeneous blending of liquids, slurries, or solutions
  • Agitators, impellers, or static mixers for uniform consistency
  • Optional heating or cooling jackets for temperature control
  • Chemical, food, and pharmaceutical applications

Reaction Tank

  • Controlled chemical reaction environment
  • Precise pressure and temperature control systems
  • Pressure relief and safety devices
  • Chemical synthesis and polymerization processes

Settling Tank

  • Gravity-based solid-liquid separation
  • Sloped bottoms and sludge removal systems
  • Water treatment and slurry handling applications
  • Clarification and sedimentation processes

Flash Tank

  • Rapid vaporization under pressure reduction
  • Efficient vapor-liquid separation
  • Steam and chemical process systems
  • Pressure reduction and energy recovery

Knock-Out Drum

  • Removal of entrained liquids and mist from gas streams
  • Protects compressors and downstream equipment
  • Oil & gas and chemical processing applications
  • Phase separation and liquid collection

Degassing Tank

  • Removal of dissolved gases from liquids
  • Prevents cavitation and corrosion in systems
  • Water, chemical, food, and pharmaceutical processes
  • Improves process efficiency and product quality

Key Features of Process Tanks

Versatile Process Design

  • Mixing, reaction, settling, flashing, and degassing capabilities
  • Supports pressure, temperature, and chemical requirements
  • Optional agitation and instrumentation integration

Corrosion-Resistant & Durable

  • Stainless steel, alloy steel, or lined carbon steel construction
  • Resistant to chemical attack and process wear
  • Long operational life with minimal maintenance

Custom Capacity & Configuration

  • Capacities from hundreds to several thousand liters
  • Custom inlets, outlets, and nozzle arrangements
  • Optional baffles, trays, and demisters

Safety & Monitoring

  • Pressure/vacuum relief and venting systems
  • Level and temperature instrumentation
  • Easy inspection and maintenance access

Applications

Chemical Processing
  • • Reaction and synthesis vessels
  • • Mixing and blending systems
  • • Separation and purification
Pharmaceutical
  • • Batch processing reactors
  • • CIP/SIP compatible designs
  • • Sterile processing vessels
Food & Beverage
  • • Mixing and blending tanks
  • • Pasteurization systems
  • • Fermentation vessels
Oil & Gas
  • • Separation and knockout drums
  • • Degassing and stabilization
  • • Process fluid handling

Quality Assurance & Testing

All Process Tanks undergo rigorous QA/QC procedures:

Pressure Testing
  • Hydrostatic testing for structural integrity
  • Leak testing at design conditions
Coating & Lining
  • Coating and lining inspections
  • Corrosion resistance verification
Material Certification
  • Material traceability (MTC – EN 10204 3.1)
  • Compliance with ASME, BIS, IS standards
Third-Party Inspection
  • TUV, BV, Lloyds, DNV, SGS available
  • Process equipment standards compliance

Optional Features & Customization

  • Agitators, impellers, and internal baffles
  • Heating/cooling jackets or coils
  • Demisters, mist eliminators, and trays
  • SCADA / BMS integration for automation
  • Modular or skid-mounted construction
  • Multi-chamber tank designs
  • Secondary containment and leak detection

Why Choose NORDSTONE.?

  • 20+ years of expertise in industrial process tank design
  • ASME/BIS/IS-certified fabrication and installation
  • Custom-engineered solutions for all process applications
  • Advanced materials for durability and process efficiency
  • Complete QA/QC, documentation, and inspection support
  • Proven reliability for continuous industrial operation
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Ready to Discuss Your Process Tanks Requirements?

Contact our engineering team for custom solutions and quotations.

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