Instrumentation & Control Skids– Precision Measurement & Automation Solutions

Integrated Control Systems for Industrial Process Automation & Monitoring

Instrumentation & Control Skids

Introduction

Our Instrumentation & Control Skids are engineered to deliver high-accuracy measurement, robust control functionality, and seamless automation across oil & gas, petrochemical, power, water, chemical, and industrial applications.

Each skid is fully integrated, factory-tested, and optimized for long-term reliability in the harshest environments. These engineered solutions combine precision instrumentation, advanced control systems, hazardous-area compliance, and high-integrity fabrication into a single plug-and-play unit.

Advanced Automation & Measurement Systems

Instrumentation and control systems are the nervous system of modern industrial processes, providing critical measurement, control, and automation capabilities. Our modular skids integrate sophisticated instrumentation with reliable control systems for precise process management and optimization.

Key advantages include:

  • High-accuracy measurement systems for critical processes
  • SIL-rated safety systems for hazardous applications
  • Hazardous area compliance (ATEX, IECEx, NFPA)
  • Factory integration and testing ensures reliability
  • Advanced control algorithms and automation
  • Redundant systems for mission-critical operations
  • Comprehensive documentation and certification

Our I&C skids provide the intelligence and control necessary for efficient, safe, and reliable industrial operations across diverse sectors.

Instrumentation & Control Skid Packages

PLC

PLC Control Panel Skid

A fully integrated automation skid housing PLC, HMI, communication modules, power distribution, and safety shutdown systems.

  • SIL2/SIL3 safety PLC options
  • ATEX/IECEx compliant enclosures
  • Redundant communication systems
Technical Features:

Siemens/Allen Bradley PLC platforms • Touchscreen HMI interface • FAT/SAT testing • Cause-and-effect matrix verification

MCC

MCC – Motor Control Center Skid

Engineered skid integrating power distribution, motor starters, drives, and protection systems.

  • Type-tested assemblies (IEC 61439)
  • Form-3/Form-4 segregations for safety
  • VFD, Soft Starter, DOL/Star-Delta options
Technical Expertise:

Short circuit rating calculations • Arc-flash analysis • Thermal management • Cable sizing & routing

AS

Analyzer Shelter Skid

A climate-controlled modular shelter hosting analyzers, gas cabinets, sampling systems, and control modules.

  • Explosion-proof or safe-area shelter design
  • HVAC sizing for temperature control
  • Purging systems (NFPA 496 Class I)
Technical Highlights:

Rack-mounted analyzers • Positive pressurization • Gas extraction systems • Cable management

GC

Gas Chromatograph (GC) Skid

A high-precision analytical skid designed for composition analysis of natural gas, refinery streams, and process fluids.

  • ASTM, GPA, ISO compliant systems
  • Integrated sample conditioning
  • Temperature-controlled environment
Technical Expertise:

Calorific value calculations • Online composition reporting • Calibration gas panel • SCADA communication

IAS

Instrument Air Skid

Critical skid delivering clean, dry, oil-free compressed air for instrumentation, control valves, and pneumatic equipment.

  • ISO 8573 Class 0/Class 1 air quality
  • Duplex (Working + Standby) configuration
  • Refrigeration or Desiccant Air Dryers
Technical Highlights:

Screw/reciprocating compressors • Dew point monitoring • Redundant filters • Pressure control systems

USFM

Ultrasonic Flow Meter Skid

Non-intrusive, high-accuracy flow measurement skid for liquids or gases.

  • Clamp-on or inline ultrasonic sensors
  • Multiple-beam configuration
  • API, ISO & OIML compliance
Engineering Expertise:

Flow straightening spool design • Acoustic path calibration • Temperature/pressure compensation • Data acquisition

CFM

Coriolis Flow Meter Skid

Mass flow meter skid delivering highly accurate measurement for liquids, gases, and two-phase fluids.

  • Direct mass flow measurement
  • Density, viscosity & temperature measurement
  • API MPMS Chapter 5/6 compliance
Engineering Excellence:

Two-phase flow compensation • Smart transmitter diagnostics • Vibration control systems • Calibration standards

TMS

Turbine Meter Skid

High-accuracy mechanical flow measurement skid widely used in custody transfer of gas.

  • AGA/ISO/OIML compliant design
  • Flow straighteners & pulsation dampeners
  • Temperature & pressure compensation
Technical Capabilities:

Meter factor correction • Online proving systems • High-frequency pulse output • SCADA/RTU integration

OMS

Orifice Metering Skid

Differential pressure-based skid for gas/liquid flow measurement using orifice plates.

Design Features:
  • AGA 3 / ISO 5167 compliance
  • Concentric/eccentric orifice plates
  • Standard straight length requirements
  • Orifice plate carrier with seal rings
Technical Expertise:
  • DP transmitter calibration
  • Flow conditioning elements
  • Temperature & pressure compensation
  • Smart flow computer integration

Key Features of I&C Skids

High-Accuracy Measurement

  • Precision flow, pressure, temperature sensors
  • Calibration to international standards
  • Real-time data acquisition and validation

Advanced Control Systems

  • SIL2/SIL3 safety PLC systems
  • Redundant control architecture
  • Advanced PID and model-based control

Hazardous Area Compliance

  • ATEX and IECEx certifications
  • NFPA 496 purging systems
  • Explosion-proof enclosures and components

Factory Integration & Testing

  • Complete system integration before shipment
  • Factory Acceptance Testing (FAT)
  • Loop testing and calibration verification

Communication & Integration

  • Multiple protocol support (Modbus, Profibus, Ethernet/IP)
  • SCADA and DCS integration
  • Remote monitoring and control capabilities

Reliability & Redundancy

  • Duplex and redundant configurations
  • UPS and backup power systems
  • Predictive maintenance and diagnostics

Engineering Capabilities for I&C Skids

Instrumentation Engineering
  • Sensor/actuator selection
  • Loop diagrams, ILDs, hook-ups
  • Impulse line design & heat tracing
  • Hazardous area classification
Control System Engineering
  • PLC/SCADA programming
  • Redundant I/O systems
  • Communication protocols
  • Cybersecurity implementation
Mechanical & Piping Engineering
  • Welded/fabricated skid frames
  • Pipe stress analysis
  • Vibration damping systems
  • Flow conditioning design
Electrical Engineering
  • Cable sizing, routing & termination
  • Earthing/grounding systems
  • UPS and power backup
  • MCC/SMDB/DB design

Industry Applications

Oil & Gas
  • • Custody transfer metering
  • • Process control systems
  • • Safety instrumented systems
Petrochemical
  • • Reactor control systems
  • • Analytical systems
  • • Batch process control
Power Generation
  • • Turbine control systems
  • • Boiler control systems
  • • Distributed control systems
Water & Wastewater
  • • Pump control systems
  • • Flow metering systems
  • • SCADA systems
Chemical Processing
  • • Batch control systems
  • • Analytical instrumentation
  • • Safety systems
Manufacturing
  • • Process automation
  • • Quality control systems
  • • Production monitoring

Testing & Quality Assurance

  • Hydrotest, pneumatic test, leakage test
  • Loop checking and I/O testing
  • Factory Acceptance Testing (FAT)
  • Instrument calibration per ISO/IEC 17025
  • Third-party inspection (BV/LR/TUV/DNV)
  • Cause-and-effect matrix verification
  • Simulation testing and validation
  • Documentation and certification packages

Why Choose Our I&C Skids?

  • Precision Engineering: High-accuracy measurement systems for critical processes
  • Safety Compliance: SIL-rated systems and hazardous area certifications
  • Factory Integration: Complete system integration and testing before shipment
  • Advanced Technology: Latest PLC platforms and communication protocols
  • Reliability: Redundant systems and robust construction for continuous operation
  • Comprehensive Support: Engineering, installation, commissioning, and maintenance
  • Standards Compliance: Designed to meet international standards and regulations
  • Custom Solutions: Tailored designs to meet specific application requirements
Firefighting System Skids Energy & Power Skids
Ready to Discuss Your Instrumentation & Control Skids Requirements?

Contact our engineering team for custom solutions and quotations.

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