Manufacturing & Pharma Skids – Hygienic Process Systems

GMP-Compliant Solutions for Pharmaceutical, Food & Beverage Production

Manufacturing & Pharma Skids - Hygienic Process Systems

Introduction

Industrial manufacturing, pharmaceutical, and food-grade production demand uncompromising hygiene, precise process control, and regulatory compliance. Our modular, pre-engineered & custom-engineered skids are designed to maximize productivity, reduce downtime, and ensure validated performance under stringent GMP, FDA, and EU regulatory environments.

Built to comply with GMP, FDA 21 CFR Part 11, WHO, ASME BPE, 3A Sanitary Standards, EHEDG and other international hygienic manufacturing standards.

Hygienic & Validated Process Systems

Pharmaceutical and food manufacturing require systems that ensure product purity, batch consistency, and complete traceability. Our modular skids provide validated solutions for cleaning, sterilization, mixing, dosing, and processing while maintaining the highest standards of hygiene and compliance.

Key advantages include:

  • GMP-compliant design for pharmaceutical applications
  • Sanitary construction with electropolished surfaces
  • Validated cleaning and sterilization systems (CIP/SIP)
  • High-accuracy dosing and mixing systems
  • Complete documentation packages (DQ/IQ/OQ/PQ)
  • Factory testing and validation before shipment
  • Regulatory compliance support

Our manufacturing and pharma skids are designed to meet the rigorous demands of regulated industries while ensuring operational efficiency and product quality.

Manufacturing & Pharma Skid Packages

CIP

Clean-In-Place (CIP) Skid

High-performance automated cleaning systems for hygienic production with validated and repeatable cleaning cycles.

  • Multi-tank design with recovery systems
  • Temperature control precision ±1°C
  • SS316L with Ra ≤ 0.4 µm finish
Technical Capabilities:

ASME BPE, 3A Sanitary Standards • Conductivity-based recovery • Spray ball/turbo cleaning • Recipe-based PLC automation

SIP

Steam-In-Place (SIP) Skid

Sterilization system for aseptic and sterile production environments using pure steam or clean steam.

  • Pure steam generation per EN 285 standards
  • Automatic temperature control 121°C – 135°C
  • ASME BPE design with drainable piping
Technical Capabilities:

PID-based sterilization logic • Pressure control & condensate removal • CFR 21 Part 11 compliance • Automated vent filters

BMS

Batch Mixing Skid

Precision-controlled mixing for liquids, semi-solids, and viscous products with homogeneous and repeatable blending.

  • Jacketed vessels with heating/cooling
  • High-shear mixers & inline homogenizers
  • Vacuum deaeration & nitrogen blanketing
Technical Capabilities:

Load-cell based dosing • Batch sizes 50L to 20,000L • GAMP5 compliant automation • ATEX versions available

PDS

Pharmaceutical Dosing Skid

High-accuracy dosing for active & auxiliary ingredients where precision and repeatability are mandatory.

  • Metering pumps with ±0.5% to ±1% accuracy
  • Mass flow, Coriolis, magnetic flowmeters
  • Sterile/hygienic design with CIP/SIP integration
Technical Capabilities:

Inline pH, conductivity, TOC analyzers • Redundant dosing lines • FDA 21 CFR Part 11 compliance • Batch record systems

SPS

Syrup Preparation Skid

High-purity preparation & handling of pharmaceutical & food-grade syrups with perfect dissolving, filtering, and pasteurizing.

  • Heating options for precise temperature control
  • Inline sugar dissolving with high-shear mixers
  • SS316L construction, electropolished option
Technical Capabilities:

Plate or tubular pasteurizers • Inline filtration systems • Fully drainable, zero dead-leg piping • CIP/SIP compatibility

FPS

Beverage / Food-Grade Process Skid

Sanitary skid for food, dairy & beverage production with temperature-controlled blending and processing.

  • Hygienic pumps, valves & instrumentation
  • Temperature control ±0.5°C accuracy
  • Inline Brix, viscosity & density measurement
Technical Capabilities:

Pasteurization & aseptic modules • Clean Steam integration • EHEDG-certified design • Sanitary construction

BTS

Blending & Transfer Skid

Automated blending, homogenizing & high-precision liquid transfer for continuous or batch multi-component fluids.

Technical Capabilities:
  • Multi-stream blending with mass-flow meters
  • PLC-based mix ratio control
  • Inline static or dynamic mixers
  • Nitrogen blanketing for oxidation-sensitive products
Options & Features:
  • Multi-tank batching systems
  • ATEX-certified pumps & instrumentation
  • CIP/SIP integration for seamless cleaning
  • Full skid mounting with MCC & VFD panels

Key Features of Manufacturing & Pharma Skids

GMP & Regulatory Compliance

  • FDA 21 CFR Part 11 compliance
  • GMP, WHO, EU Annex 1 standards
  • Complete validation packages (DQ/IQ/OQ/PQ)

Sanitary Design & Construction

  • SS316L with Ra ≤ 0.4 µm surface finish
  • ASME BPE compliant piping
  • Zero dead-leg, fully drainable systems

Cleaning & Sterilization

  • Validated CIP/SIP systems
  • Pure steam generation (EN 285)
  • Automated cleaning cycles

Precision Process Control

  • High-accuracy dosing (±0.5% to ±1%)
  • Temperature control ±1°C precision
  • Batch consistency and repeatability

Advanced Automation

  • Recipe-based PLC/SCADA systems
  • GAMP5 compliant automation
  • Historical data logging and traceability

Factory Integration

  • Complete skid-mounted systems
  • Factory Acceptance Testing (FAT)
  • Plug-and-play installation

Standards & Compliance

Regulatory Standards
  • FDA 21 CFR Part 11
  • EU GMP Annex 1
  • WHO GMP Guidelines
  • ICH Q7, Q9, Q10
Design Standards
  • ASME BPE
  • 3A Sanitary Standards
  • EHEDG Guidelines
  • ISO 14644 (Cleanrooms)
Process Standards
  • GAMP5
  • ASTM Standards
  • USP Purified Water
  • WFI (Water for Injection)
Quality Systems
  • ISO 9001:2015
  • ISO 13485 (Medical Devices)
  • Risk Management (ISO 14971)
  • Calibration Standards

Industries & Applications

Pharmaceutical
  • • API manufacturing
  • • Formulation & filling
  • • Sterile production
Biotechnology
  • • Fermentation systems
  • • Cell culture media
  • • Vaccine production
Food & Beverage
  • • Dairy processing
  • • Beverage production
  • • Sauce & syrup making
Cosmetics & Personal Care
  • • Creams & lotions
  • • Shampoos & conditioners
  • • Fragrance blending
Nutraceuticals
  • • Vitamin formulations
  • • Dietary supplements
  • • Functional foods
Chemical Processing
  • • Specialty chemicals
  • • Adhesives & sealants
  • • Paints & coatings

Validation & Documentation

  • Complete validation packages (DQ/IQ/OQ/PQ)
  • Factory Acceptance Testing (FAT) protocols
  • Site Acceptance Testing (SAT) support
  • Cleaning validation support
  • Sterilization validation protocols
  • Standard Operating Procedures (SOPs)
  • Maintenance and calibration manuals
  • Training documentation and programs

Key Advantages of Our Skid Packages

  • Modular Design: Plug-and-play installation with 60–80% reduced onsite time
  • Factory Testing: Fully factory-tested (FAT) before dispatch
  • Regulatory Compliance: Custom-engineered to meet GMP, FDA, WHO, ASME BPE, 3A standards
  • Enhanced Safety: Designed for maximum operator safety and product protection
  • Production Efficiency: Optimized for maximum productivity with minimal downtime
  • Quality Assurance: Comprehensive validation and documentation packages
  • Lifecycle Support: Worldwide service, maintenance, and technical support
  • Custom Solutions: Tailored designs to meet specific process requirements
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