Reactor Vessel (Process Pressure Vessel)

Reactor Vessel

Introduction

A Reactor Vessel, also known as a Process Pressure Vessel, is a specialized container designed to facilitate and control chemical reactions under precisely defined temperature, pressure, mixing, and material compatibility conditions. These vessels play a crucial role in chemical processing, pharmaceuticals, petrochemicals, food industries, and power generation where stable reaction environments determine product quality and safety.

Our reactor vessels are engineered using advanced design standards, top-grade materials, and stringent quality assurance to deliver reliable and efficient processing performance.

Product Description

Reactor vessels are designed to perform chemical reactions under controlled conditions while offering heating/cooling capability, mixing efficiency, corrosion resistance, and structural strength. Manufactured in stirred, jacketed, limpet coil, glass-lined, and autoclave configurations, these vessels support batch and continuous processing for a wide range of industrial applications.

Technical Features

1) Design & Construction:
  • Design Standards: ASME Sec VIII Div.1 / Div.2, PED 2014/68/EU, API 660, GMP/cGMP
  • Type: Stirred / Jacketed / Limpet Coil / Autoclave / Glass-Lined Reactors
  • Operating Conditions:
    • Temperature: –20°C to +400°C
    • Pressure: Full vacuum to 100 bar+
  • Agitation System:
    • Anchor, Turbine, Helical, Pitched Blade, Propeller
    • Magnetic drive (optional)
    • VFD-driven speed control
  • Heating / Cooling:
    • Jackets (Full, Half-Pipe, Dimple)
    • Limpet Coils
    • Internal Coils
  • Material Grades:
    • Stainless Steel (SS304 / SS316 / SS316L / SS904L)
    • Carbon Steel SA516 Gr.60/70
    • Alloys: Hastelloy, Monel, Inconel, Titanium
    • Glass-Lined Steel (GLR)
2) Design Parameters:
Parameter Typical Range
Design Pressure Full vacuum to 100 bar+
Temperature Range –20°C to +400°C
Agitator Speed 10 – 250 rpm
Capacity 50 liters – 1,00,000+ liters
Material Thickness 5 mm – 60 mm
Corrosion Allowance 1 – 3 mm
Jacket Pressure Up to 30 bar
3) Auxiliary Components & Features:
  • Agitation System (VFD, Gearbox, Mechanical Seal)
  • Heating / Cooling Jackets (Full, Half Pipe, Dimple)
  • Internal / External Heat Exchangers
  • Level, Pressure, Temperature Instrumentation
  • Safety Relief Valve, Rupture Disc, Vacuum Breaker
  • PLC / SCADA-compatible Control Panel
4) Surface Finish:
  • Mirror-polished interior (pharma grade)
  • Food-grade & corrosion-resistant coatings
  • Passivation / Electropolishing
Functional Advantages:
  • Superior Heat Transfer

    High-efficiency jackets and coils ensure precise temperature control for sensitive reactions.

  • Optimized Mixing

    Agitator geometry ensures uniform mass transfer and faster reaction kinetics.

  • Corrosion Resistance

    Suitable for highly corrosive, abrasive, and high-temperature media.

  • Extended Equipment Life

    Manufactured with premium alloys and superior welding procedures.

Optional Packages:
  • Testing & Quality Reports

    • Hydro / Pneumatic Tests
    • Radiography / Ultrasonic Testing
    • DPT / MPT
    • Heat Transfer Testing
  • ASME U-Stamp / CE / PED Certifications (Optional)
  • GMP Documentation, FAT Reports, MDR, QAP, ITP

Industries Served

  • Chemical Manufacturing
  • Pharmaceuticals & Biotech
  • Petrochemical & Refinery
  • Food & Beverage Processing
  • Dyes, Pigments & Cosmetics

Why Choose Our Reactor Vessels?

  • 20+ years of engineering & manufacturing expertise
  • ASME, PED, GMP-compliant fabrication facility
  • Custom engineering for any capacity, pressure, or reaction type
  • Complete testing & documentation with global export experience
  • End-to-end support from design to commissioning
High-Pressure Gas Cylinders Separator Vessel
Ready to Discuss Your Reactor Vessel Requirements?

Contact our engineering team for custom solutions and quotations.

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