Specialized & Custom Skids – High-Performance Modular Systems

Engineered Solutions for Unique Industrial Process Requirements

Specialized & Custom Skids - Modular Process Systems

Introduction

Not all industrial operations fit into standard packages. Our Specialized & Custom Skid Systems are engineered from scratch to match unique process requirements, space limitations, product characteristics, operating conditions, and regulatory standards.

We design fully integrated plug-and-play skids combining mechanical, electrical, instrumentation, control automation, safety, and compliance—ready for rapid deployment. Built to comply with ASME, ANSI, EN, IS, EHEDG, 3A, cGMP, FDA, ATEX and other international standards.

Tailored Engineering Solutions

When standard solutions won't suffice, our custom engineering capabilities deliver skids specifically designed for your unique processes. From test benches to multi-function process systems, we provide comprehensive solutions that integrate multiple operations into optimized modular packages.

Key advantages include:

  • Complete custom engineering from concept to commissioning
  • Integration of multiple unit operations into single skids
  • Compliance with industry-specific regulatory standards
  • High-precision testing and measurement capabilities
  • Factory testing and validation before shipment
  • Space-optimized designs for constrained installations
  • Comprehensive documentation and support packages

Our specialized skids are designed to solve complex process challenges while maintaining the highest standards of quality, safety, and efficiency.

Specialized & Custom Skid Packages

TBS

Test Bench Skid

High-accuracy testing platform for valves, pumps, instruments & components with automated validation and QA testing capabilities.

  • Pressure testing up to 1,000 bar
  • Hydrostatic, pneumatic & burst testing
  • Flow testing with calibrated flowmeters
Technical Capabilities:

Automated pressure sequences • PLC/SCADA automation • 21 CFR Part 11 compliance • High-precision sensors (0.1-0.5%)

OUS

OEM Custom Utility Skid

Utility infrastructure designed specifically for OEM process equipment with precise utilities, conditioning, and safety controls.

  • Multi-utility support systems
  • Continuous 24/7 operation design
  • ASME/ANSI/EN-compliant piping
Engineering Features:

BMS/PLC/SCADA integration • Noise & vibration control • Modular expansion • FAT-tested plug-and-play

PDS

Paint Dosing Skid

High-precision automated skid for paints, coatings & chemical coloring solutions ensuring consistent batch-to-batch quality.

  • Metering pumps with 0.5–1% accuracy
  • Coriolis/mass flowmeters for precise measurement
  • Solvent handling with ATEX/Flameproof design
Technical Capabilities:

Heated/steam-jacketed pipelines • Multi-channel dosing • Explosion-proof control panels • Level & viscosity monitoring

FPS

Food Processing Skid

Sanitary, automated skids for food & beverage production with full hygiene compliance and gentle product handling.

  • SS316L, electropolished Ra ≤ 0.4 µm finish
  • High-shear mixers & pasteurizers
  • Recipe-based blending & preparation
Technical Capabilities:

CIP/SIP-ready design • Jacketed temperature control • Inline quality monitoring • Zero dead-leg sanitary piping

MFS

Custom Multi-Function Process Skid

One skid integrating multiple unit operations for maximum flexibility, reduced footprint, and operational simplicity.

  • Integrated mixing, filtration, heating/cooling
  • Tailored to specific product requirements
  • Compact modular system design
Engineering Features:

Skid-mounted PLC/SCADA • Stainless steel/duplex/hastelloy • Explosion-proof versions • Modular expansion capability

CSS

Complete Custom Engineering Services

End-to-end engineering services for bespoke skid solutions from concept development to commissioning and validation.

Engineering Phases
  • Concept & Feasibility Studies
  • Detailed Process Design
  • Mechanical & Structural Design
  • Electrical & Control System Design
Fabrication & Testing
  • ASME Welding & Fabrication
  • Factory Acceptance Testing
  • Performance Validation
  • Documentation Packages
Commissioning Support
  • Site Installation Supervision
  • Site Acceptance Testing
  • Operator Training
  • Ongoing Technical Support

Key Features of Specialized & Custom Skids

Complete Custom Engineering

  • Tailored designs for specific requirements
  • Multi-disciplinary engineering approach
  • Compliance with industry-specific standards

High-Precision Systems

  • Accuracy to ±0.1% for critical applications
  • Calibrated instrumentation and sensors
  • Automated testing and validation

Multi-Function Integration

  • Multiple unit operations in single skids
  • Space-optimized compact designs
  • Reduced footprint and interconnection

Industry-Specific Compliance

  • EHEDG, 3A for food processing
  • ATEX, NFPA for hazardous areas
  • GMP, FDA for pharmaceutical

Advanced Automation

  • PLC/SCADA control systems
  • Recipe management and batch control
  • Data acquisition and reporting

Factory Integration

  • 100% factory testing before shipment
  • Plug-and-play installation capability
  • Reduced site installation time (60-80%)

In-House Engineering Capabilities

Process Engineering
  • Process Design & Optimization
  • P&ID Development
  • Hydraulic Calculations
  • Process Simulation
Mechanical Engineering
  • 3D Modeling & Design
  • Structural Analysis
  • Pressure Vessel Design
  • Stress Analysis
Electrical & Controls
  • Control System Design
  • PLC/SCADA Programming
  • Hazardous Area Design
  • Power Distribution
Fabrication & Testing
  • ASME Welding & Fabrication
  • Non-Destructive Testing
  • Factory Acceptance Testing
  • Performance Validation

Industries & Applications

Testing & Validation
  • • Valve testing benches
  • • Pump performance testing
  • • Instrument calibration
OEM Equipment Support
  • • Process equipment utilities
  • • Machine support systems
  • • Automation support skids
Coatings & Paints
  • • Paint dosing systems
  • • Coating application skids
  • • Color blending systems
Food Processing
  • • Sanitary processing skids
  • • Beverage production systems
  • • Dairy processing equipment
Multi-Process Integration
  • • Chemical processing skids
  • • Pharma production systems
  • • Specialty chemical systems
Research & Development
  • • Pilot plant systems
  • • R&D testing skids
  • • Process development systems

Documentation & Support Packages

  • Complete engineering documentation packages
  • P&ID, GA drawings, MTO, Instrument Index
  • Control logic diagrams and programming
  • Factory Acceptance Testing (FAT) reports
  • Site Acceptance Testing (SAT) protocols
  • Operation and maintenance manuals
  • Training programs and documentation
  • Ongoing technical support and service

Why Choose Our Specialized & Custom Skids?

  • Complete In-House Engineering: Process + Mechanical + Electrical + Automation expertise
  • Standards Compliance: Designed using ASME, ANSI, EN, IS, EHEDG, 3A, cGMP, FDA, ATEX standards
  • Factory Testing: 100% FAT-tested skids for plug-and-play installation
  • Rapid Deployment: Reduced site installation time by 60–80%
  • Tailored Solutions: Engineered for ultra-high reliability & long-term service
  • Comprehensive Documentation: Complete engineering and validation packages
  • Global Standards: Compliance with international codes and regulations
  • Technical Support: End-to-end support from concept to commissioning and beyond
Manufacturing & Pharma Skids Steam Boilers
Ready to Discuss Your Specialized & Custom Skids Requirements?

Contact our engineering team for custom solutions and quotations.

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