Engineering & Design

Engineering & Design

Advanced Process Equipment Engineering | Global Code Compliance | Digital Design & Simulation

Engineering & Design

We provide end-to-end Engineering & Design solutions for Process Equipment and Modular Skid Systems, engineered for zero failure, long-term reliability, maximum operational efficiency, and full code compliance for Oil & Gas, Petrochemical, Chemical, Power, Water Treatment, Manufacturing, Food & Pharma, and Cryogenic Gas industries.

Our Engineering division integrates:
  1. Process Engineering
  2. Thermal Engineering
  3. Mechanical Engineering
  4. Structural Engineering
  5. Electrical, Instrumentation & Automation
  6. CFD / FEA / Digital Simulation
  7. Compliance Certification & Documentation

1) Process & Thermal Engineering

(Engineering applicable to Vessels, Tanks, Reactors, Heat Exchangers & Skids)

Our Process Engineering capabilities include:
  • Heat & Mass Balance
  • Heat Duty Calculations (Q = U × A × ΔTlm)
  • Phase Change & Saturation Curve Analysis
  • Residence Time & Flow Dynamics
  • Dew-point & Boil-off Control
  • Energy Optimization & Recovery Analysis
Equipment Type Design Activities
Heat Exchangers HTRI/Aspen EDR thermal sizing, fouling evaluation, vibration analysis
Cryogenic Systems Heat ingress modeling, boil-off control, vacuum insulation design
Reactors Reaction kinetics, agitation analysis, cooling/heating load, jacket design
Columns Stage-by-stage calculations, tray/packing selection, reflux sizing
Skids Flow distribution, pressure drop, hydraulic & suction lift calculations

2) Mechanical Design & Pressure Boundary Engineering

Mechanical Design for all pressure equipment is done as per ASME Sec VIII Div.1/Div.2, IS 2825, PED, API 650/620, TEMA as applicable to the product category. This includes:

Core Mechanical Computations
  • Shell, Dish & Nozzle Thickness
  • MAWP / MDMT Determination
  • Corrosion Allowance & Joint Efficiency
  • Wind / Seismic / Transport Loadings
  • Reinforcement Pad (RF Pad) Calculations
  • Lifting Lug & Saddle Design
  • Fatigue & Creep Life Prediction
Design Validation Simulations
  • FEA Structural Stress Analysis
  • Thermal Stress Mapping
  • Fatigue & Cyclic Loading Simulation
  • Buckling & Collapse Analysis
  • Nozzle Load Evaluation (WRC 107/297)
Cryogenic-specific Mechanical Considerations
  • Differential thermal contraction
  • Vacuum shell buckling
  • Oxygen embrittlement & hydrogen diffusion

(Directly relevant to Cryogenic, LOX/LN₂/LNG ISO Tanks & Hydrogen Vessels)

Product-specific technical specifications from uploaded files (Pressure Vessels, Air Receivers, Nitrogen Receivers, Hydrogen Storage Vessels, LPG Tanks etc.) are the backbone of this design module.

3) Structural Design

Structural calculations are provided for support systems:
  • Skirt + Anchor Bolt Design
  • Saddle Design with Bedding Plates
  • Leg Supports & Base Frame Analysis
  • Nozzle Loads & Equipment Weight Distribution
  • Container-Frame / Platform-Frame Design for Skids

For modular skids, structural systems comply with AISC / IS / Eurocode.

4) Electrical, Instrumentation & Automation Engineering

Automation for equipment & skids is executed with:
  • PLC / SCADA / HMI / DCS architecture
  • Redundancy logic for mission-critical skids
  • Interlock / ESD matrix for hazardous environments
  • SIL-rated safety design (SIL-1 to SIL-3)
  • ATEX / IECEx compliant field devices for explosive zones

Skid-based instrumentation & control engineering is deeply covered in the uploaded “Skids” documentation.

5) Plant Layout Integration & Piping Engineering

We deliver piping interfaces for equipment installed inside plants:
  • Nozzle load management with piping stress
  • Piping Class / MOC selection by fluid & temperature
  • Suction & discharge NPSH study for pump skids
  • 3D Layout & Clash-Free Integration
  • Steam-Water / Hydrocarbon / Cryogenic Piping Design
Plant Layout Integration & Piping Engineering

6) Technical Documentation & EPC Handover Deliverables

Every project includes full technical documentation:

Deliverable Available
Process Flow Diagram (PFD)
P&ID
Mechanical Datasheet
Technical Submittal
Design Calculation Book (Mechanical/Thermal)
GA Drawing & Nozzle Orientation Drawing
Bill of Materials (BOM)
WPS / PQR / WPQ
ITP & QA/QC Plan
Pressure Test & NDE Reports
Third-Party Inspection & Release Note
O&M Manual / Startup & Commissioning SOP
RESULT FOR CUSTOMER / CONSULTANT / EPC
  • Higher equipment performance
  • Lower operating energy & losses
  • Higher uptime & reliability
  • Faster installation (plug & play)
  • Maximum safety compliance
  • Global certification readiness

Design Scope Integration Across All Products

Product Category Design Scope
Pressure Vessels ASME/PED design + QA + hydro/pneumatic testing
Tanks API 650 storage design + wind/seismic/stiffening design
Heat Exchangers HTRI/TEMA sizing + vibration & thermal stress check
Cryogenic Systems Vacuum insulation + boil-off + thermal contraction
Reactors Agitator power + heat transfer + reaction & batch control
Columns Stage design + tray/packing + reboiler/condenser coupling
Process Skids Piping + automation + safety + interlock + modular base frame
Utility Skids Energy efficiency + water/steam/air integration + FAT/SAT

Engineering Software Expertise

Category Software
PV/Pressure Design PV Elite, Compress
Heat Transfer HTRI, Aspen EDR
Process Aspen HYSYS / PIPEPHASE
3D CAD AutoCAD, SolidWorks, Inventor
Simulation ANSYS FEA, CFD
Documentation SmartPlant, NavisWorks
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