Energy & Power Skids – Advanced Engineering & Integrated Energy Systems

High-Efficiency Thermal Management, Energy Recovery & Power Generation Solutions

Energy & Power Skids - Integrated Energy Systems

Introduction

Our Energy & Power Skids deliver high-efficiency thermal management, energy recovery, power generation support, and fuel-handling solutions for modern industrial and utility applications.

Each skid is engineered as a fully integrated, factory-tested, plug-and-play module, incorporating mechanical, electrical, thermal, and control systems to ensure superior reliability, minimal footprint, and maximum energy efficiency. Built to comply with ASME, API, ISO, CE, ATEX and other international standards.

Integrated Energy Solutions

Energy optimization, thermal management, and reliable power support are critical for industrial operations. Our modular skids provide comprehensive solutions for heat recovery, energy storage, power generation support, and thermal management across diverse sectors.

Key advantages include:

  • High-efficiency energy recovery and conversion systems
  • Thermal energy storage for load optimization
  • Reliable fuel handling and conditioning systems
  • Integrated control and automation for optimal performance
  • Factory testing ensures guaranteed performance
  • Compact modular designs for space-constrained installations
  • Compliance with international safety and performance standards

Our energy and power skids are designed to enhance operational efficiency, reduce energy costs, and provide reliable thermal and power management for critical applications.

Energy & Power Skid Packages

HRS

Heat Recovery Skid

Modular heat capture system designed to recover energy from exhaust gases, waste steam, or hot process fluids, converting wasted heat into usable thermal energy.

  • HRSG/WHRU integration
  • Thermodynamic modeling for max ΔT recovery
  • Pressure drop optimization
Technical Features:

API/ASME-compliant units • Redundant circulation pumps • Steam/hot water generation • PLC energy optimization algorithms

HPS

Heat Pump Skid

High-efficiency heat transfer skid that elevates low-grade waste heat into usable heating or cooling energy—ideal for energy conservation and HVAC integration.

  • Thermodynamic cycle design (HP COP analysis)
  • Refrigerant selection optimization
  • High-efficiency scroll/screw compressors
Technical Highlights:

Variable frequency drives • Hot water generation up to 90°C • Waste heat recovery 20–60°C • Automated load matching

TES

Thermal Energy Storage (TES) Skid

Modular energy balancing skid enabling charge/discharge control for thermal storage systems such as chilled water tanks, hot water tanks, or phase-change material storage.

  • Load levelling and peak-shaving calculations
  • Thermal storage control algorithms
  • Thermal stratification engineering
Technical Features:

High-efficiency charge/discharge pumps • Flow balancing systems • Thermal insulation • Energy scheduling control

DBS

Decentralized Boiler/Heater Skid

Compact, autonomous heating skid that generates localized steam, hot water, or thermal oil heating for industrial processes.

  • Boiler firing calculations & heat duty modeling
  • Burner selection (gas/oil/dual fuel)
  • Thermal oil heater design (high-temp, low pressure)
Technical Highlights:

ASME Section I/IV/VIII-compliant • Automated burner management • Safety interlocks • Emission control systems

DTS

Diesel Generator Day Tank Skid

A safe, compact and automated skid for storing and supplying diesel to large DG sets with complete safety and reliability features.

  • NFPA 30 / NFPA 37 compliant design
  • Double-walled tanks with leak detection
  • Redundant transfer pumps (duty + standby)
Technical Features:

High/low level control • Pressure/temperature monitoring • Fuel cooling loop optional • PLC-based transfer logic

FFS

Fuel Oil Forwarding Skid

Modular system for filtering, heating, pressurizing and pumping heavy fuel oil (HFO), light diesel oil (LDO), or furnace oil to burners, boilers, and heaters.

  • High-viscosity fuel heating calculations
  • Steam/oil tracing & insulation design
  • Duplex filtration & fuel conditioning
Technical Features:

Gear/screw pumps with controlled discharge • Electric/steam heaters • Duplex filters with DP indication • Temperature-maintained pipelines

BFS

Boiler Feed Water (BFW) Skid

A high-integrity feedwater delivery skid designed for steam boilers, HRSGs, and process heaters with advanced control and protection systems.

Engineering Competence:
  • Pump NPSH calculations & cavitation prevention
  • BFW deaeration & oxygen removal integration
  • ASME-compliant high-pressure piping design
  • Material selection for high temp/pressure
Technical Features:
  • Duplex/triplex high-pressure feed pumps
  • Steam/air-operated control valves
  • Flow transmitters & oxygen analyzers
  • Automated recirculation control (ARC) valves

Key Features of Energy & Power Skids

Energy Efficiency Optimization

  • Heat recovery from waste streams
  • Thermal energy storage for load shifting
  • COP optimization for heat pump systems

Advanced Thermal Management

  • High-temperature thermal oil systems
  • Steam and hot water generation
  • Chilled water and cooling systems

Fuel Handling & Conditioning

  • High-viscosity fuel heating systems
  • Duplex filtration and purification
  • Safe fuel storage and transfer

Intelligent Control Systems

  • PLC-based energy optimization
  • Automated load matching
  • Peak shaving and load levelling

Safety & Reliability

  • NFPA and ASME compliance
  • Redundant pump and control systems
  • Safety interlocks and protection systems

Compact Modular Design

  • Space-optimized configurations
  • Factory pre-assembly and testing
  • Plug-and-play installation

Complete Engineering Package

Process & Thermal Design
  • Thermodynamic modeling
  • Heat transfer calculations
  • Energy balance analysis
  • Performance optimization
3D Modeling & Design
  • SolidWorks, AutoCAD, PDMS
  • Piping stress analysis
  • Structural skid design
  • Equipment layout optimization
Electrical & Control Systems
  • PLC/SCADA integration
  • Motor control centers
  • Power distribution
  • Instrumentation packages
Fabrication & Testing
  • ASME welding procedures
  • FAT testing protocols
  • Hydrostatic testing
  • Load testing & validation

Industries Served

Power & Utilities
  • • Thermal power plants
  • • Combined cycle plants
  • • District energy systems
Oil & Gas
  • • Refineries
  • • Petrochemical plants
  • • LNG facilities
Chemical Processing
  • • Chemical plants
  • • Fertilizer plants
  • • Pharmaceutical facilities
HVAC & District Cooling
  • • Commercial buildings
  • • Data centers
  • • District cooling plants
Food & Beverage
  • • Food processing plants
  • • Beverage production
  • • Cold storage facilities
Marine & Offshore
  • • Offshore platforms
  • • FPSO vessels
  • • Marine power systems

Quality & Certification

  • ASME / API / ISO / CE / ATEX certification
  • Welding qualification (WPS/PQR/WPQ)
  • Factory Acceptance Testing (FAT)
  • Load testing and performance validation
  • Hydrostatic and pneumatic testing
  • Third-party approvals (TÜV, DNV, BV, LR)
  • Material traceability and certification
  • Quality management systems (ISO 9001)

Why Our Energy & Power Skids Stand Out

  • High-Efficiency Design: Optimized for maximum energy recovery and utilization
  • Complete Integration: Mechanical, electrical, thermal, and control systems in one package
  • Factory Testing: Fully tested and validated before shipment
  • Modular Flexibility: Configurable designs for various applications and capacities
  • Advanced Controls: Intelligent automation for optimal performance and energy savings
  • Safety Compliance: Designed to meet stringent international safety standards
  • Technical Expertise: Comprehensive engineering and support services
  • Global Standards: Compliance with ASME, API, ISO, CE, and other international codes
Instrumentation & Control Skids Manufacturing & Pharma Skids
Ready to Discuss Your Energy & Power Skids Requirements?

Contact our engineering team for custom solutions and quotations.

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